High-Speed Instant Coffee Glass Jar Filling & Packing System | SUNYI Automated Coffee Packaging Line

TECHNICAL PARAMETER

FUNCTION DETAILS

             1. Jars Loading

           •The incoming glass bottles are placed on the platform  manually and  then sent into the conveying track through the sorting tray.

2. Weighing and Filling System

•Target material: Freeze-dried coffee. 

•Target weight: 47.5 gr to 270 gr. 

•Target accuracy: ±1%. 

•Target speed: 75 - 80 BPM. 

•Equipped with 48 ultra-miniature combined scales, 0.3L hopper, the storage hopper and weighing hopper are equipped with anti-leak plugs, a 1.8L collecting hopper, overload signal feedback for strong discharge and rejection, and 8 meters of power supply line and 8 meters of rear equipment line.

• Work Platform: The height can be adjusted by 30mm up and down. The opening size is 600x600mm.The platform columns and the outer frame of the platform are made of 100x100xT2.0mm square tubes. The secondary beams, reinforcing tubes and stairs of the platform are made of 100x50x15mm square tubes. The platform surface is paved with 5.0 patterned aluminum plates

 •Rotary carousel with “Neck Entry” mechanism (sealed, dust-free, including an aspiration system).

3. Hoister and cap sorting

•Elevated type cap opener (Elevator + Cap Unscrambler)

   Automatic identification and elimination of the lid in both forward and reverse directions

   Prevent cracking of the cover (especially for thin and lightweight covers, as well as those with special shapes)

    The output timing must match the host timing (to avoid gaps or overloading)

•Cap Conveying    Railway conveying (linear guide rails)

   Covering wheel/cover disengagement mechanism

   Single-column sequential output

   Stable spacing control

   Anti-jump cover and anti-overlap cover design

•Cap distributor

   Guide rail + material separation structure

   Star wheel (green disc) pitch distribution

   Cap-latching structure

•Continuous cap-posing mechanism

   Multi-station cap-posing machine

   Torque Control Unit

   Compression cover + rotational synchronization mechanism

   Star wheel synchronous conveying

4. Wrapping-Type Packaging Machine

•High-Speed Continuous Case Packing

   Utilizes advanced conveyor and transfer systems to achieve high-speed, continuous product feeding and case packing.

   Production capacity can be flexibly adjusted according to product size and packaging specifications, meeting the needs of different industries.

•Precise Product Positioning and Alignment

   Built-in sensors and mechanical positioning devices ensure accurate alignment of products before case packing, preventing misalignment or collisions.

   Supports multiple products and sizes, guaranteeing packing accuracy and efficiency.

•Automatic Case Forming and Wrapping

   Automatically folds flat cases into formed cartons without manual intervention.

   The wrapping mechanism precisely encloses the products, ensuring tight and aesthetically pleasing case sealing.

•Flexible Adjustment and Quick Changeover

   Servo control and modular design allow rapid adjustments for different packaging sizes.

   Short changeover times enable small-batch and multi-product production requirements.

•Intelligent Detection and Quality Control

    Equipped with product-missing detection, case sealing inspection, and conveyor status monitoring systems.

    Automatic alerts or product rejection in case of anomalies improve production yield and reduce manual inspection costs.

•Energy-Saving and Safety Design

   Uses high-efficiency servo and pneumatic drive systems to reduce energy consumption.

   User-friendly HMI operation with emergency stop and safety protection devices ensures operator safety.

•High Integration with Production Lines

   Seamlessly connects with upstream conveyors, filling machines, labeling machines, and sealing equipment.

   Supports automated production line control, enabling end-to-end efficient packaging operations.

5. Automatic Film Cutting & Shrink Wrapping Machine

•High-Speed Film Cutting and Shrink Wrapping

Automatically cuts packaging film and performs shrink wrapping, enabling high-speed continuous operation.

Supports various film materials (e.g., PVC, PE, PP) and adapts flexibly to different product sizes.

•Precise Film Cutting and Positioning

Built-in sensors and cutting control systems ensure accurate film positioning and cutting, minimizing waste and maintaining neat packaging.

Supports quick switching between different product specifications, improving packaging efficiency.

•Efficient Heat Shrinking

Equipped with an adjustable temperature shrink tunnel or heating system to ensure uniform shrinkage and tight product wrapping.

Temperature and speed can be adjusted according to product material and size, preventing deformation or damage.

•Flexible Operation and Quick Changeover

Servo control and modular design allow rapid adjustment of film width, cutting length, and shrink parameters.

Short changeover time is suitable for small-batch and multi-product production requirements.

•Intelligent Monitoring and Quality Assurance

Features film break detection, cutting anomalies, and temperature deviation monitoring systems.

Automatic alarms or shutdown in case of abnormalities, ensuring packaging quality and production safety.

•Energy-Saving and Safety Design

High-efficiency heating system and energy-saving drive design reduce power consumption.

User-friendly HMI operation with emergency stop, over-temperature protection, and safety guards ensure operator safety.

•Seamless Integration with Production Lines

Can connect with upstream conveyors, case packers, labeling machines, and other equipment to enable automated packaging lines.

Supports continuous production and end-to-end automated packaging management.

6. Case Packing – Palletizing – Stretch Wrapping Production Process and Technical Description

Case Packing

Products are conveyed from the upstream production line to the case packing machine. Wrap-around or in-line case packers neatly arrange the products and pack them into cartons.

High-Speed Continuous Feeding: Conveyors and sorting mechanisms ensure stable and rapid product feeding.

Precise Positioning and Alignment: Sensors and mechanical guides ensure accurate product alignment before packing, minimizing collisions and misplacement.

Automatic Case Forming and Sealing: The machine automatically folds and seals cartons, improving packaging efficiency.

Flexible Adjustment and Quick Changeover: Supports fast switching between multiple product sizes and types, reducing downtime.

Palletizing

Packed cartons are conveyed to the palletizing area. Automated palletizers stack cartons on pallets according to pre-set stacking patterns.

Automatic Detection and Positioning: Sensors detect carton size and position for precise stacking.

Programmable Stacking Patterns: Supports various stacking methods to optimize pallet stability.

Safety and Anti-Collision Design: Servo-controlled robotic arms or pushers minimize impact and protect carton integrity.

Flexible Compatibility: Handles different carton sizes to accommodate multi-product production needs.

Stretch Wrapping

Palletized stacks are conveyed to an automatic or semi-automatic stretch wrapping machine.

Stretch film is wrapped around the pallet, securing cartons and improving transport stability.

Automatic Film Stretch and Tension Control: Motors and tension control systems ensure even film stretching and tight pallet wrapping.

Multi-Layer Wrapping Strategy: Top, bottom, and middle layers can be customized to enhance pallet stability.

Quick Film Roll Change and Compatibility: Supports rapid changeover of different film widths and materials, including PVC and PE.

Intelligent Monitoring and Safety Protection: Film break detection, pallet alignment monitoring, and emergency stop functions ensure safety and packaging quality.

System Integration and Automation Advantages

The case packing–palletizing–stretch wrapping process can be seamlessly integrated with upstream production lines and downstream logistics systems for fully automated operation.

Equipped with an HMI interface for real-time monitoring of the entire production line, with alarms and data logging to improve management efficiency.

Automation reduces manual labor, increases throughput and packaging consistency, and lowers the risk of transport damage.

7. Safety and Qualification

• Electrical and pneumatic components certification: CE, SGS , ISO 9001

• Gas safety system: itself protection while troubleshoot the abnormal gas pressure.

• Torque overload protection system

• interlock button and safety gate

• Adjustable and programmable temperature control

• Customer on-site after-sales service, video technical support and on-site installation, commissioning, training and online support.

•Wooden case for transportation.