Sunyi Automatic Cup Counting & Carton Packing Line

1. Fully Automated, High-Efficiency Operation

From feeding → counting → carton erecting → loading → weighing → sealing, the entire process is fully automated, ensuring continuous production with minimal manual intervention.

2. Stable & Clean Feeding System

Hoister ensures continuous, uniform feeding

No material accumulation, no spillage

Food-grade construction guarantees hygiene and safety compliance

Ideal for food applications like coffee capsules, dairy cups, snacks, etc.

3. Flexible Capacity & Line Matching

Hopper capacity designed to match production rhythm

Variable speed control for synchronization

Multiple elevators can be combined for:

Higher sorting speed

Flexible blending / product configuration

More open and operator-friendly layout

4. High-Speed & Accurate Electronic Counting

Photoelectric counting ensures fast and precise quantity control

Independent sensors + PLC control = zero counting deviation risk

Suitable for high-speed production lines

5. Advanced Carton Packing System

Automatic carton erecting, loading, and sealing

Compatible with various carton sizes and packing formats

Pneumatic gate ensures controlled and precise product release

Bottom vibration system:

Even product distribution

Better space utilization

Improved packing quality

6. Quality Assurance with Checkweigher

Inline weight inspection guarantees 100% compliance

Automatic rejection of non-conforming cartons

Ensures consistency for retail and export standards

7. Smart Control & Easy Operation

PLC + HMI system for:

Real-time monitoring

Quick parameter adjustment

User-friendly operation

Modular design allows easy integration into existing lines

Q1: Can this system handle different cup sizes or products?

A: Yes. The system is designed with flexibility in mind. It supports different cup sizes and carton configurations with quick adjustment via HMI.

Q2: How accurate is the counting system?

A: The photoelectric counting system combined with PLC control ensures high precision with near-zero error, even at high speeds.

Q3: What happens if a carton is underweight or overweight?

A: The inline checkweigher automatically detects and rejects non-conforming cartons, ensuring 100% quality compliance.

Q4: Is the machine suitable for food-grade applications?

A: Yes. All material contact parts are made of food-grade materials, meeting international hygiene standards.

Q5: Can the machine match my existing production line speed?

A: Absolutely. With variable speed control and customizable hopper capacity, the system can be synchronized with upstream and downstream equipment.

Q6: How easy is it to operate and maintain?

A: The PLC + HMI interface makes operation intuitive. Maintenance is simplified thanks to the modular design and accessible layout.

Q7: Can the system be upgraded or expanded in the future?

A: Yes. The modular structure allows easy expansion, such as: Adding more elevators；Integrating additional sorting or packing modules；Adjusting layout for future production needs.