In the era of refined consumption, small-sized packaged butter (15g, 30g, 50g, 100g) is sweeping the market! Whether it's high-end baking ingredients, star rated hotel specials, or popular light food combinations, independent small cup butter has become a powerful tool for brands to enhance premium and consumer experience due to its convenience, hygiene, high aesthetic value, and high added value.
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SC-3N core advantage: tailor-made for small cup butter production
High speed and precise filling, perfect balance between efficiency and accuracy:
○ Excellent efficiency: up to 40 cups per minute, easily meeting the production needs of small cups and significantly increasing production capacity.
○ Top precision: Equipped with advanced servo drive and high-precision volumetric pump, the filling accuracy is stable within ± 0.5%, minimizing the waste of expensive raw materials and ensuring product consistency.
Stable and reliable sealing to eliminate potential leakage hazards:
○ Strong heat sealing: Provide the best heat sealing or ultrasonic sealing solution for different cup film materials, with firm and beautiful sealing and excellent sealing performance.
○ Intelligent temperature control and pressure regulation: Ensure stable and reliable sealing strength in different batches and environments, and withstand transportation and storage tests.
Super adaptability to small cups, versatile for one machine:
○ Focus on small cup type: Specially optimized design, perfectly compatible with 15g mainstream small-sized butter cups/boxes.
○ Convenient cup switching: Modular design allows for quick and easy replacement of cup shapes and adjustment of specifications, reducing downtime and enhancing production flexibility.
Highly automated, significantly reducing manual labor:
○ Automatically complete the entire process of cup dropping, filling, detection, sealing, and output, greatly reducing manual intervention, lowering labor costs, and management difficulties.
How is the filling accuracy of 'even the slightest difference' refined?
Core driving force: The core of SC-3N lies in its highly responsive servo driven precision plunger system. The servo motor drives the plunger based on a preset precise displacement curve, combined with high-precision displacement sensors for real-time closed-loop feedback, ensuring consistent volume height for each stroke. This solves the pain point of traditional methods being susceptible to pressure and viscosity fluctuations in small capacity filling.
Smart filling valve: Targeting the characteristics of butter being prone to sticking to walls and generating small bubbles, the valve core adopts a special coating and optimized flow channel design to minimize material residue; The unique buffering and dynamic defoaming technology can effectively inhibit the production of foam at the end of filling, and ensure that pure and sufficient butter liquid is poured into the cup.
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The "stability" formula for high-speed packaging of small cup butter:
Precise "suction" and "release": Under high-speed operation, the small cup is easily displaced or tilted. SC-3N adopts an adaptive precision cup clamp that adjusts according to the size of the cup, providing stable and gentle suction force to ensure precise positioning during high-speed transmission, filling, and sealing processes.
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Perfect adhesion of sealing film: Small area sealing film requires extremely high uniformity in heat sealing temperature, pressure, and time. The equipment is equipped with multiple independent temperature controlled and pressure adjustable precision hot sealing heads, combined with a high flatness mold design, to ensure a firm, flat, beautiful, and easy to tear sealing effect between the aluminum foil and the cup mouth.
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The application scope of SC-3N: not limited to butter
The design concept of SC-3N makes it naturally suitable for precision small cup filling and sealing needs of various high viscosity, semi fluid products:
Product types: pure butter, seasoning butter, cream cheese, jam, honey, condensed milk, salad dressing, seasoning sauce, paste seasoning, etc.
Packaging form: Widely suitable for small capacity cup shapes made of various materials such as round, square, etc. (PP, PS, aluminum foil cups), with aluminum foil cover film or composite easy to tear film.
Industry scenarios: dairy product deep processing, baking raw material pre packaging, high-end catering supply chain, aviation food catering, hotel supplies, specialty food processing and other fields that pursue small-scale and high-quality packaging.
The SC-3N butter filling and sealing machine is not just a device, but also a model of deep integration of precision mechanical design, intelligent control algorithms, and food grade manufacturing processes. It represents the advanced level of small cup type high viscosity liquid filling and sealing technology, providing efficient, precise, reliable, and clean filling and sealing solutions for modern food production lines. In the increasingly refined and personalized market trend, SC-3N continues to empower food manufacturing enterprises with its outstanding technological core, redefining the standards and possibilities of small cup filling.
